Volkswagen Storm Trooper-Hauler

When you look at the world through the eyes of a customiser nothing is safe, and while early stages of ‘Customiser-tosis’ will have you studying every mainline, every pegwarmer, and every other branded diecast car you can find in search of donor parts, it is in the later stages – when you start to go all ‘Oprah Winfrey’ on shit – that you know you are well and truly a customiser…

everything is a possible donor part for custom hot wheels

Dispensing With Tradition

Considering I have been looking at life through Oprah stained glasses for quite some time now it seemed completely normal when I picked up the Storm Trooper themed Pez dispenser and didn’t think of candy. One look at the ‘Pez head’ and I realised it was roughly the same dimensions as the cabin on the Volkswagen inspired hauler creation that is pictured. Already my mind was overflowing with ideas and wondering where I would take it – or rather it would take me 😉

volkswagen hauler before turning to the darkside

The volkswagen hauler before it turned to the darkside

I then purchased said Pez dispenser, threw away the two packets of Pez that came with it along with the packaging and stuck the dispenser in my back pocket. I then got yelled at by our receptionist because she LOVES PEZ and (as she so eloquently put it) “you are so weird Alex”. She said something else as well but my mind trailed off and started to ponder who would win in a swimming race between a toaster and a kettle. But I digress. A lot. 😀

Volkswagen Turns To The Darkside

With a history associated with Nazi Germany it was never going to be a challenge for the Volkswagen brand to find favour with the darkside.

But Das Auto for you right? #Icrackmyselfup #OhIwentthere #toosoon?

AHEM…moving on.

So the first step was to somehow shoehorn the Storm Trooper Pez head onto the base where the old VW combi hauler cab sat.

The base actually has a metal front that holds the VW logo you see poking out front and centre in the image above – which I promptly removed with my jewelers saw. I kept this metal logo as it would surely be of good use at some point – (which it certainly was when a week or two later I wanted to emblazon the VW logo into the roof of my custom squareback tanker…but more on that another time)

I then began the task of using the Dremel to grind away space for the wheels to effectivley create new wheel arches on the Storm Trooper head that would line up with the base as well as cutting any of the plastic from the Volkswagen hauler so that the two pieces would fit seamlessly together.

The Next Step Was To Raid The Parts Bin…

custom star wars storm trooper hot wheels vw hauler

My raid produced the following parts – and of course helped mould the shape, feel and overall look of the ‘Storm Hauler’:

  • Army Tank minus wheels from the new Tanknator casting – which I thought was designed for Lego and had intended on positioning my Lego Storm Trooper inside as part of the finished piece – only to then learn/realise that it’s Megablocks not Lego that have the deal with Hotwheels – and the two are different sizes – apparently and clearly!
  • Detailed twin laser cannons for inside (I had already started having delusions of grandeur here) which is actually the interior of the Salt Shaker believe it or not.
  • Guns and turrets etc from the Sting Rod II – the old one before Mattel went cheap on us and cast the guns in diecast too.

I set about detailing and painting white all of the above pieces and then used our good friend bluetac to hold it all together for the first official photoshoot.

custom star wars storm trooper hot wheels vw hauler

I had not cut any of the roof at this point but noticed that it was definitely going to require it due to the gun turret sitting so far on top of the roof. I wanted it to look flush – as if it was part of the initial design and not an afterthought* (Herein lies the key to good customs vs. average ones) and so attacked the plastic roof section with my blade…

custom star wars storm trooper hot wheels vw hauler

I also was bothered by how unbalanced the cab looked due to the larger ‘cab’ or head and the lack of weight behind it. If this was real it would fall on it’s face the moment you hit the brakes (potentially) and so I needed to balance things. This means another trip to the parts bin is in order, a trip that nabbed us the following additions:

  • Exhaust stacks are from an odd casting I can’t for the life of me remember the name of (sorry) – it has 6 wheels and kinda looks like a train/shoe/car LMAO – not helping I know!
  • The Chrome guns that rotate and turn from exhaust stack to laser guns are actually the exhaust pipes from a random 1:43 scale model I found lying around.
  • Additional engine (to counterbalance and even weight distribution on cab section) is from the Honda Racer casting

custom star wars storm trooper hot wheels vw hauler

More Cringe Than Hinge

With delusions of grandeur floating through my head I set about creating a rear section that would pivot open to reveal another set of cannons, more guns the Storm Troopers could miss shit with basically – and although it seemed like a nice straight forward idea at the time, the execution proved to be anything but. Definitely more cringe than hinge…although I did get there in the end with a crude yet highly effective hinging mechanism – which I’ll show/share with you now.

custom star wars storm trooper hot wheels vw hauler

Unfortunately this is the best shot I have but truth be told it tells the majority of the story.

How To Create a Crude But Effective Hinge

Douglas Cheung has already shared with us how to properly hinge doors and bonnets in this post here where he created proper hinges that functioned incredibly well – and had I the patience or the time I might have gone down the same route for this build. But I don’t. Aaaaand I didn’t.

What I needed was a hinge that would stay in whatever position I placed it, and because I couldn’t be arsed to make a hinging mechanism AND a locking system that would stop it simply falling back down again (we’re not talking bonnets or doors here  – it’s a tank for pete’s sake!) I went with door no. 2

Door number 2 involved the use of clay modelling wire – an incredibly malleable and versatile aluminium wire (about 1.5mm thick) that I picked up from a local arts and craft store (Riot for those in Australia)
This wire is what I normally use to create frames or exhausts or just to help prop up and hold sections of customs after I’ve attacked them with a dremel. There’s a hundred other things I’m sure but my point is that this wire is a must have and I stongly recommend adding it to your inventory.

Clay Modelling Wire is a must have for customizing hot wheels

In the interest of actually being helpful I’ve Googled said product and found the following information:

The wire in question seems to be readily available from a number of brands and distributors and for my American friends I have taken the liberty of linking the image here to the Amazon product in question, an AMACO brand of modelling wire that will set you back a whole $7.75.’


Using Modelling Wire To Hinge Your Hot Wheels

  • To make the hinge I simply superglued a long flat section on the floor of the rear cab and made as perfect a right angle with each piece as I could, allowing for a long section of the wire to protrude straight up from the open back.
  • I then placed the top on, marked exactly where it sat [in relation to the wire] and made the first bend – pushing the long straight wire ends through the the window hole.
  • Making sure the roof section was still perfectly aligned I used pointy nose pliers to pull the wire through until it was well and truly flush with the walls of both the roof section and main body. I then checked the alignment was still right – it totes was!

how to hinge hot wheels with modelling wire

  • I then turned the wire back on itself and threaded it down through the large hole in the roof, again using the pliers to pull the wire until it was as flush as I could get it.
  • I needed to make sure there was enough length on the wire that it would wrap fully around the roof section and in on itself – which obviously would serve as the anchor point for the top – I couldn’t/didn’t want to go putting superglue all over the top of my build!

how to hinge hot wheels with modelling wire

  • I then cut the excess wire and put a touch of superglue on the end where it curled around and touched itself – and my makeshift hinge was complete

Makeshift is hardly the right word because this is actually an incredibly effective way to hinge things because the strength and flexibility of the wire means you can literally hold the door/bonnet/hatchback/boot/neighbours dog…whatever it is you’ve decided to hinge in any position you like – which is a vital ingredient and necessity when taking photos of your custom work. It’s also a great way to make hinges because it’s a boatload easier :p

And finally it was time to unveil the results of an interlude between Pez and Mattel…

After I came up with a name!

I had considered calling it The Storm Haulin’ Dark Slider but the more I said it the more it just sounded well, gay… so I decided I like the shorter more eloquent version, that being ‘The Storm Hauler’…. and up until about 5 minutes ago that WAS the name of the creation…

but LIGHTBULB MOMENT when I’m muttering “Storm Trooper – Volkswagen Hauler – Storm Hauler Trooper – Storm Trooper-Hauler – Storm Troo-auler – Storm Trawler!!!”

Introducing the Storm Trawler

The Volkswagen Hauler that turned to the dark side. And fishing.

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler


custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler

custom star wars storm trooper hot wheels vw hauler



Author: Alex

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